Comprehensive Electric Arc Furnace Electric Energy Consumption Modeling: A Pilot Study
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- @Article{Kovacic:2019:Energies,
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author = "Miha Kovacic and Klemen Stopar and Robert Vertnik and
Bozidar Sarler",
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title = "Comprehensive Electric Arc Furnace Electric Energy
Consumption Modeling: A Pilot Study",
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journal = "Energies",
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year = "2019",
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volume = "12",
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number = "11",
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pages = "2142",
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month = "4 " # jun,
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note = "Special Issue Heat and Mass Transfer in Energy
Systems",
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keywords = "genetic algorithms, genetic programming, steelmaking,
electric arc furnace, consumption, electric energy,
melting, refining, tapping, modelling, linear
regression",
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ISSN = "1996-1073",
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URL = "https://www.mdpi.com/1996-1073/12/11/2142/pdf",
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URL = "https://www.mdpi.com/1996-1073/12/11/2142",
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URL = "https://www.mdpi.com/1996-1073/12/11/2142/htm",
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DOI = "doi:10.3390/en12112142",
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size = "13 pages",
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abstract = "The electric arc furnace operation at the Store Steel
company, one of the largest flat spring steel producers
in Europe, consists of charging, melting, refining the
chemical composition, adjusting the temperature, and
tapping. Knowledge of the consumed energy within the
individual electric arc operation steps is essential.
The electric energy consumption during melting and
refining was analysed including the maintenance and
technological delays. In modelling the electric energy
consumption, 25 parameters were considered during
melting (e.g., coke, dolomite, quantity), refining and
tapping (e.g., injected oxygen, carbon, and limestone
quantity) that were selected from 3248 consecutively
produced batches in 2018. Two approaches were employed
for the data analysis: linear regression and genetic
programming model. The linear regression model was used
in the first randomly generated generations of each of
the 100 independent developed civilizations. More
accurate models were subsequently obtained during the
simulated evolution. The average relative deviation of
the linear regression and the genetic programming model
predictions from the experimental data were 3.60percent
and 3.31percent, respectively. Both models were
subsequently validated by using data from 278 batches
produced in 2019, where the maintenance and the
technological delays were below 20 minutes per batch.
It was possible, based on the linear regression and the
genetically developed model, to calculate that the
average electric energy consumption could be reduced by
up to 1.04percent and 1.16percent, respectively, in the
case of maintenance and other technological delays",
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notes = "Store Steel Ltd., Zelezarska cesta 3, SI-3220 Store,
Slovenia",
- }
Genetic Programming entries for
Miha Kovacic
Klemen Stopar
Robert Vertnik
Bozidar Sarler
Citations